SPS 371.22(5)(a)(a) Solar energy systems using liquid heat transfer fluids shall have a label attached to the thermal storage indicating the heat transfer fluid's name, freezing point and pH, and the system designer's recommendations for checking and maintaining the heat transfer fluid.
SPS 371.22(5)(b) (b) The heat transfer fluid contained in a non-draindown or non-drainback system shall be able to withstand temperatures of at least -35ºF before freezing.
SPS 371.22(5)(c) (c) Only heat transfer fluids recommended by the system designer for use in the solar energy system shall be used. Ethylene glycol may not be used for solar energy systems in one- and 2-family dwellings, but may be used in buildings.
SPS 371.22(5)(d) (d) Flammable liquids may not be used as heat transfer fluids.
SPS 371.22(5)(e) (e) The heat transfer fluid shall be capable of withstanding design temperatures without rapid thermal degradation.
SPS 371.22(5)(f) (f) The flash point of the heat transfer fluid shall exceed, by 50ºF, the maximum operating temperature of the solar energy system.
SPS 371.22(5)(g) (g) Drains and other designated heat transfer fluid discharge or fill points in solar energy systems at which toxic, combustible or high temperature heat transfer fluids may be discharged shall be labeled with a warning describing the identification and hazardous properties of the fluid, instructions concerning the safe handling of the fluid, and emergency first aid procedures.
SPS 371.22(6) (6)Controls.
SPS 371.22(6)(a)(a) Controls, dampers and valves shall be marked to identify their function. Any control that serves as an emergency shutdown device shall be so identified by a conspicuous and permanent label.
SPS 371.22(6)(b) (b) Automatic control of the heat transfer fluid circulation between the collector and thermal storage or load shall be used to limit operations to conditions when useful energy can be collected.
SPS 371.22(6)(c) (c) Fail-safe controls shall be designed so that in the event of a power failure, or a failure of any component in the solar energy system, the temperature or pressure or both developed in the solar energy system, will not damage the component or the building or present a danger to the occupants.
SPS 371.22(6)(d) (d) Controls shall be selected and installed so that the solar energy system and auxiliary energy system will operate together and independently.
SPS 371.22(6)(e) (e) Space heating and control thermostats shall be installed in accordance with the manufacturer's or system designer's instructions. Space heating thermostats shall be located away from drafts, heat sources and exterior walls. Mercury bulb thermostats shall be leveled to assure satisfactory operation. Thermostats mounted outdoors shall be suitable for outdoor environmental exposure.
SPS 371.22(6)(f) (f) Controls shall be installed to prevent component damage from thermal shock.
SPS 371.22(6)(g) (g) Controls shall include provisions for manual bypass, adjustment or override of automatic controls as is required to facilitate installation, startup, shutdown and maintenance.
SPS 371.22(7) (7)Corrosion.
SPS 371.22(7)(a)(a) All materials used in the solar energy system shall be compatible. All components in contact with the heat transfer fluid used in the solar energy system shall be compatible with the heat transfer fluid.
SPS 371.22(7)(b) (b) All metal parts, including screws, bolts, and washers, which are not inherently corrosion resistant and are exposed to atmospheric conditions, shall be protected from corrosion by painting, plating, or similar means.
SPS 371.22(7)(c) (c) Metallic parts which provide protection to either electrical components or internal building structures shall be galvanically compatible and protected from corrosion.
SPS 371.22 History History: Cr. Register, June, 1986, No. 366, eff. 7-1-86; corrections in (3) (a) and (b) made under s. 13.93 (2m) (b) 7., Stats., Register June 2002 No. 558; correction in (3) (a) 1., (b) made under s. 13.92 (4) (b) 7., Stats., Register December 2011 No. 672.
SPS 371.23 SPS 371.23Collectors.
SPS 371.23(1) (1)Collector certification requirements. After January 1, 1987, all collectors shall be certified by the Solar Rating and Certification Corporation (SRCC), the Air Conditioning and Refrigeration Institute (ARI) or equivalent. This provision does not apply to home-built systems, custom-built systems and small manufacturers. As used in this subsection:
SPS 371.23(1)(a) (a) “Home-built system" means an owner-installed solar energy system incorporating a collector assembled by the system owner from components, but does not include manufactured collectors supplied as an integral unit and installed by the owner.
SPS 371.23(1)(b) (b) “Custom-built system" means a one-of-a-kind solar energy system incorporating a collector fabricated at the installation site from components, but does not include modular systems in which the modular components are assembled at the installation site.
SPS 371.23(1)(c) (c) “Small manufacturer" means a business that builds or assembles less than 2500 square feet of collector per year and elects not to list with SRCC or ARI.
SPS 371.23 Note Note: Certification of collectors by the SRCC and the ARI is based on the American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) standards 93-77 and 95-1981. Further information can be obtained from the Solar Rating and Certification Corporation, 1001 Connecticut Avenue, N.W., Suite 800, Washington, D.C. 20036, or the Air-Conditioning and Refrigeration Institute, 1501 Wilson Boulevard, 6th Floor, Arlington, VA 22209.
SPS 371.23(2) (2)Collector tilt and orientation. Collectors shall be installed as close to the optimum tilt angle as conditions allow and within 45º of due south.
SPS 371.23(3) (3)Collector design and construction.
SPS 371.23(3)(a)(a) Transmission losses due to outgassing. Outgassing of volatiles from components may not reduce the collector performance below the declared collector performance when the collector is exposed to the temperatures and pressures that will occur in actual service.
SPS 371.23(3)(b) (b) Dirt retention. The cover plate under normal weather conditions may not, with normal maintenance, collect or retain excessive dirt.
SPS 371.23(3)(c) (c) Glass. Glass used in collector construction shall be tempered.
SPS 371.23(3)(d) (d) Glazings. Glazings subject to human impact and within 7 feet of ground level shall be safety glazing material constructed, treated or combined with other materials so as to minimize the likelihood of cutting and piercing injuries resulting from human impact with the glazing material.
SPS 371.23(3)(e) (e) Plastic. Plastic used in collector construction shall be capable of withstanding the maximum operating pressure and temperature, and shall be used in accordance with manufacturer's recommendations.
SPS 371.23(3)(f) (f) No-flow. The collector shall be capable of withstanding no-flow conditions.
SPS 371.23(3)(g) (g) Leakage. The construction of the collector shall provide protection against:
SPS 371.23(3)(g)1. 1. External leakage of the heat transfer fluid from the collector;
SPS 371.23(3)(g)2. 2. Internal leakage into the collector from environmental conditions; and
SPS 371.23(3)(g)3. 3. Internal leakage of the heat transfer fluid from the collector from cleaning operations as performed during routine maintenance as specified in the operation and maintenance manual.
SPS 371.23(3)(h) (h) Corrosion.
SPS 371.23(3)(h)1.1. All materials used in the absorber or heat transfer fluid conduits may not be pitted, corroded, or otherwise degraded by the heat transfer fluid to an extent that will result in failure during its design life.
SPS 371.23(3)(h)2. 2. In closed loop systems, aluminum may not be connected with copper or iron. Separation of different pipe materials by isolating bushings is not acceptable.
SPS 371.23(3)(i) (i) Ultraviolet stability. All materials used in the collector may not degrade when exposed to ultraviolet radiation to an extent that will reduce the collector performance below the declared collector performance.
SPS 371.23(3)(j) (j) Insulation. Collector insulation shall be capable of withstanding moisture, ultraviolet radiation, and environmental exposure.
SPS 371.23(4) (4)Collector mounting and installation.
SPS 371.23(4)(a)(a) Mounting.
SPS 371.23(4)(a)1.1. `Mounting on roofs.' Load design requirements shall be in accordance with s. SPS 371.21 (7).
SPS 371.23(4)(a)2. 2. `Mounting on the ground.' When collectors are located on concrete slabs, the slab shall be a minimum of 4 inches thick. Collectors shall be located a minimum of 6 inches above the ground surface. Collectors installed on the ground shall be adequately supported and anchored.
SPS 371.23(4)(a)3. 3. `Collector stresses.' Structural supports may not impose undue stresses on the collector.
SPS 371.23(4)(a)4. 4. `Wood.' All wood components used in collector mounting which are exposed to the environment shall be resistant to decay in accordance with s. SPS 371.21 (4) (d). Wood used in collector frames or housings shall be protected against structural degradation due to high temperature exposure.
SPS 371.23(4)(a)5. 5. `Metal.' All metal parts shall be protected from environmental conditions in accordance with s. SPS 371.22 (7) (b) and (c).
SPS 371.23(4)(a)6. 6. `Tilt and orientation.' Structural supports shall be constructed to maintain collector tilt and orientation within design conditions throughout the life of the solar energy system.
SPS 371.23(4)(b) (b) Installation.
SPS 371.23(4)(b)1.1. `Instructions.' Collectors shall be installed in accordance with the instructions provided by the system designer.
SPS 371.23(4)(b)2. 2. `Fire protection.' Collectors made of combustible materials may not be located on or adjacent to construction required to be of noncombustible materials. Collector installation shall also comply with s. SPS 371.21 (6).
SPS 371.23(4)(b)3. 3. `Safety.' Safe access to components subject to deterioration or failure, such as rubber hoses, joint sealants, and cover plates, shall be provided to allow for maintenance or repair. For roof-mounted collectors, the work space adjacent to collectors and provisions for safe placement of ladders shall be considered.
SPS 371.23(4)(b)4. 4. `Moisture protection.' Collector installation may not contribute to moisture buildup, rotting, or other accelerated deterioration of roofing materials. Collectors and structural supports shall be installed in a manner such that water flowing off the collector surface and structural supports will not accelerate formation of ice dams or cause water damage to the building or dwelling. Provisions shall be taken to minimize buildup of snow upon collectors, which may reduce their effectiveness.
SPS 371.23(4)(b)5. 5. `Caulking and sealing.' Joints between structural supports and buildings or dwellings shall be caulked and flashed to prevent water leakage. Bolts or other means of fastening the collector or structural supports to the roof shall be sealed from water penetration.
SPS 371.23(4)(b)6. 6. `Filling and draining.' Interconnecting piping or ducting shall be installed to minimize flow restrictions and to provide balanced flow. Piping shall be installed to allow for filling and draining.
SPS 371.23 History History: Cr. Register, June, 1986, No. 366, eff. 7-1-86; correction in (4) (a) 1., 4., 5., (b) 2. made under s. 13.92 (4) (b) 7., Stats., Register December 2011 No. 672.
SPS 371.24 SPS 371.24Air systems. This section shall apply to active solar energy systems and components that use air as a heat transfer fluid.
SPS 371.24(1) (1)Air distribution.
SPS 371.24(1)(a)(a) Size. Air distribution components shall be adequately sized to insure a uniform distribution of air.
SPS 371.24(1)(b) (b) Dust and dirt prevention.
SPS 371.24(1)(b)1.1. `Flow efficiency and health hazard.' Duct and fan systems shall be protected against accumulation of deposits of dust or dirt that could reduce flow and efficiency or create a potential health hazard when admitted into occupied spaces.
SPS 371.24(1)(b)2. 2. `Air filters'. Air filters shall be installed on the outlet side of the thermal storage in solar energy systems. Air filters shall be removable to allow cleaning. Solar energy systems used for space heating shall incorporate the use of a high efficiency air filter installed in the cold air riser duct to the collectors unless the air does not pass over the absorber.
SPS 371.24(1)(c) (c) Insulation. The primary solar duct system shall be insulated as specified in s. SPS 371.21 (3).
SPS 371.24(1)(d) (d) Ductwork.
SPS 371.24(1)(d)1.1. `Interior ducts'. Interior ducts shall comply with chs. SPS 320 to 325 for one- and 2-family dwellings or chs. SPS 361 to 366 for commercial buildings.
SPS 371.24(1)(d)2. 2. `Exterior ducts'. Ducts located outside the dwelling or building shall be constructed of galvanized steel or corrosion-resistant metal.
SPS 371.24(1)(e) (e) Temperature, pressure and exposure. Ducts, insulation, gaskets, sealants and adhesives shall be capable of withstanding maximum operating temperatures, pressures and environmental exposure.
SPS 371.24(1)(f) (f) Bypass. Solar energy systems providing both space heating and domestic water heating shall be equipped with a bypass of the thermal storage during the nonheating season.
SPS 371.24(2) (2)Sealing of air systems.
SPS 371.24(2)(a)(a) Duct system. The primary solar duct system shall be sealed in accordance with the following requirements:
SPS 371.24(2)(a)1. 1. All joints in metal ducts shall be made with good fit-up and closure.
SPS 371.24(2)(a)2. 2. Joints and seams shall be sealed with adhesives, mastics or compatible combinations of tape binders and adhesives in ducts conveying air to and from storage units and solar collectors and in ducts conveying air from such circuits to points of connections with ducts circulating air to and from the occupied space.
SPS 371.24(2)(a)3. 3. Tapes shall be used in accordance with manufacturer's recommendations.
SPS 371.24(2)(a)4. 4. Oil-base caulking and glazing compounds may not be used.
SPS 371.24(2)(a)5. 5. Stapled closures of duct connections and stapled fitting assemblies shall be sealed.
SPS 371.24 Note Note: The purpose of these requirements is to reduce the duct loss to 10% or less. It is not the intent to require testing of the installed system to determine duct leakage, but to assure construction standards which will essentially provide the required degree of airtightness in the primary solar duct system. Construction which will provide equivalent airtightness will be allowed in lieu of the sealing requirements.
SPS 371.24(2)(b) (b) Thermal storage. Thermal storage shall be constructed and sealed or otherwise fabricated to limit air leakage. Sealing shall include joints in thermal storage, duct and access openings.
SPS 371.24 Note Note: This is not intended to apply to thermal storage which is thermally coupled to heated spaces. Concrete should be considered potentially porous and may require lining and sealing to limit air leakage. Problems associated with shrinking, warping and cracking should be considered for thermal storage constructed of wood.
SPS 371.24(2)(c) (c) Collectors and components. Collectors and other components, such as air handling units, heat exchangers and filters, shall be assembled and sealed in accordance with manufacturer's and system designer's instructions. Sealing shall include all joints between components and ducts. Equivalent airtightness shall be provided for site-built collectors.
SPS 371.24(3) (3)Freeze protection.
SPS 371.24(3)(a)(a) Cold airflow prevention. The solar energy system shall be designed and installed to prevent cold airflow across the water heater coil. If mechanical dampers are used to meet this requirement, they shall not allow leakage of more than 5% of the solar energy system design airflow rate at one-inch water column.
SPS 371.24(3)(b) (b) Secondary freeze protection. Solar energy systems using electrical or mechanical devices for freeze protection, shall incorporate a secondary freeze protection system in case of mechanical failure. An electrical freeze sensor which activates the pump to circulate fluid through the water heater coil may be used to meet this requirement.
SPS 371.24(3)(c) (c) Nonautomatic freeze protection. Any nonautomatic freeze protection shall be noted as such in the operation and maintenance manual.
SPS 371.24(4) (4)Thermal storage.
SPS 371.24(4)(a)(a) Air quality. Heat transfer fluid, heat storage media and thermal storage materials, including any interior protective coating, may not impart toxic elements or offensive odors to air distributed to areas of human occupancy.
SPS 371.24(4)(b) (b) Insulation. Thermal storage shall be insulated in accordance with s. SPS 371.21 (3).
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Published under s. 35.93, Stats. Updated on the first day of each month. Entire code is always current. The Register date on each page is the date the chapter was last published.